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BOM
Critical Spares
EOS
Inventory Reduction
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BOM
Provides Key Information for Effective Stocking Strategy:
Stocking proper inventory levels for Preventive Maintenance (pre-planned work)
Stocking proper inventory levels for Corrective Maintenance (emergent issues)
Management of critical component obsolescence
Establishment of appropriate inventory Min, Max, and Re-Order point levels
Advantages of the Analysis:
Leverage against industry critical spares to identify gaps/alignment
Review future PM tasks and historical work history for AP-913 critical components
Perform engineering analysis to determine additional critical spare gaps and potential station challenges
Provides framework for ongoing management via real time critical spares tool within POMS
As items change in your plant, the associated critical spares will be updated within POMS to facilitate ongoing spares management
Framework for Total Management of Station Critical Spares
Critical Spares Module Within Proactive Obsolescence Management System (POMS)
Promotes leveraging of industry critical spares and shared stocking strategies across the Industry
All information/documents stored electronically in a secure database
Facilitates management/disposition of critical spares inventory list
Shows all possibly affected critical components, maintenance plans, and work orders
Ability to mark the item as critical spare or as a non-critical spare
Add/disposition item to spares lists by selecting classification and entering a justification.
Indicate if any temporary or permanent stocking solutions exist
Critical Spares
Proven Process to Identify Station Critical Spares
Provides Key Information for Effective Stocking Strategy:
Stocking proper inventory levels for Preventive Maintenance (pre-planned work)
Stocking proper inventory levels for Corrective Maintenance (emergent issues)
Management of critical component obsolescence
Establishment of appropriate inventory Min, Max, and Re-Order point levels
Advantages of the Analysis:
Leverage against industry critical spares to identify gaps/alignment
Review future PM tasks and historical work history for AP-913 critical components
Perform engineering analysis to determine additional critical spare gaps and potential station challenges
Provides framework for ongoing management via real time critical spares tool within POMS
As items change in your plant, the associated critical spares will be updated within POMS to facilitate ongoing spares management
Framework for Total Management of Station Critical Spares
Critical Spares Module Within Proactive Obsolescence Management System (POMS)
Promotes leveraging of industry critical spares and shared stocking strategies across the Industry
All information/documents stored electronically in a secure database
Facilitates management/disposition of critical spares inventory list
Shows all possibly affected critical components, maintenance plans, and work orders
Ability to mark the item as critical spare or as a non-critical spare
Add/disposition item to spares lists by selecting classification and entering a justification.
Indicate if any temporary or permanent stocking solutions exist
EOS
The EOS model leverages PKMJ’s engineering strength and hardware supplier Curtiss-Wright Flow Control to help the industry proactively develop and implement solutions to obsolescence
Leverages the vast amount of information housed within the POMS Obsolescence Management Tools
Multiple solution options are available within EOS:
Equivalency Evaluation
Design Modification
Surplus
Reverse Engineering
Hardware and engineering are offered to the site
Curtiss-Wright may provide reverse engineering services
The EOS model can accommodate both safety and non-safety related solutions
EOS Advantages
Proactively solve obsolescence with a cost effective process
PKMJ engineers trained on your site specific process allowing you to use us on demand
Minimizes impact of obsolescence to station engineers
PKMJ acts as a one-stop-shop for performing engineering evaluations across the industry
Promotes fleet and Industry collaboration
Identify high impact obsolescence issues that affect multiple sites, a single solution may be developed to solve for a large number of components
Develop a solution for first site then replicated for other sites using CMIS
More cost effective than solving each component individually at each site when obsolescence impacts multiple sites
Inventory Reduction
Industry-Leading Inventory Analysis
Analysis identifies inventory gaps and provides recommendations relating to stocking strategies and other areas requiring sustainability plans
Leverages several key data sets
Historical Usage Data
Forecast Future Usage Data
Stocking / Impact Data (Vendor Discontinued, Lead Time, Stock Level)
Shared Industry Data
Inventory Reduction
Validate current inventory stocking by utilizing Utility and Industry-wide data
Identifies potential items that can be removed from inventory without impacting the plant
Improved return on investment based on Industry demand
Don’t sell the part for scrap if another utility could use the parts/equipment
Tax savings on potential items that may not be required to be carried in inventory
Provides a means to acquire those parts from other utilities (deemed excess) that are not stocked
Strategic Bulk Purchasing
PKMJ can identify demand using the vast amount of industry data to provide options for strategic bulk purchases by:
Utilizing Industry data to identify demand in advance reducing potential emergent parts/equipment purchases
Providing discounted pricing based on leveraging Industry demand
Executing bulk purchases reduces lead time and production costs for the manufacturer
Cost savings are cascaded back to the Utility
Minimizes Site impact on resources
Utilize standard purchasing process
Service provided at no cost, the utility just needs to purchase the item